Big Dave's Woodworking

New Blog

2009-07-21T19:38:00.002-05:00

I am considering moving the blog. I set up a blog with a few sample posts. I would appreciate if you guys would take a look at it and let me know what you think.

New Blog

I'll see what response I get before moving the blog permanently. Enjoy...

David

Workbench: Top Glue Up Update

2009-07-18T21:22:00.004-05:00

I'm making some serious headway on the top glue up. Only took me about a 1 1/2 gallons of glue and a little over a week. One of the worst things about working on a bench is that you probably lack a decent place to do your work. Especially your planing work. My current workbench is a 4' Harbor Freight bench that weighs about 50 pounds soaking wet. If you look at this photo you can see what I had to do to brace up my bench so I could do some planing on part of the workbench top.

I know what your thinking..."Where can I get a set up like that." Hopefully this setup will be available for purchase in the near future. Make me an offer I can't refuse!

Making this bench top has been a work out for all my tools. Someday I'll get my dust collection pipe run to all the tools so I don't have such a mess. Believe it or not, this shop was cleaned up before starting this project. As you can see it is certainly in need of maid service...

Have you ever started a project and had a few tools that just come in so handy? I had a few tools, under-appreciated tools, that really come through for me in a pinch. In the picture below you will see a few tools on the right. Its a Sandvik scraper, Crayola sidewalk chalk, and a Do It Best square tooth spreader.

If you haven't used one of these carbide scrapers your missing out. In my opinion this is the best scraper on the market. Chalk is a fairly new concept for me in woodworking. As a kid we always used it in our upholstery shop. It just never crossed my mind that it could be useful for wood also. This is from a box of Crayola sidewalk chalk. It works wonderfully. Its large enough that it doesn't break all the time. In addition to general marking I have been known to cover a board with chalk before planing it so I can see exactly what the blade is removing. I just place the chalk on its side and mark. You can cover a board in a few seconds. It has been a help for me when learning some new hand plane techniques. Finally the flat tooth spreader. I happen to stumble on this while I was at the hardware store. This made covering the boards with glue a snap. It was messy, but it got the job done. I never had any issues with my glue trying setting up on me. I felt it might be nice to pay homage to some of the under appreciated tools in the shop.

So far this is as far as I have gotten with the top. It is still in two pieces.

The top is measuring about 26 3/4", a little more than I had planned on. I have run both pieces though the planer and I'm ready to get them joined together. A little trimming and it should resemble a bench top.

David B.

Workbench: Top Glue Up

2009-07-09T13:43:00.006-05:00

Some of you may remember me rambling on about building a workbench a while back. Life got in the way, but I'm back on task. The details of the bench are somewhat up in the air. I think I will build a plain bench with no vices, bench holes, etc. Then I will decide what kind of hardware I will need. The bench should resemble Chris Schwarz's Roubo workbench (below).

I have started milling and gluing up the bench top. I plan on my top finishing on 2'x8'x3". I wish it was going to be a little thicker but I'm working with what I've got. I am using red oak which I hope will give quite a bit of heft to the project. I'm gluing up the top in 5 sections. Each section being about 5 1/2" wide. This way I can still run it through the joiner, if need be. I'm using #20 biscuits between the boards just to hold them in place during glue up. I am also trying Chris's Method of applying glue. It's been messy but effective. I believe the building the top will be the most stressful part of the build. Trying to get 9 foot long pieces of wood perfectly straight on a 6" joiner can wear on a person. Since I only have enough clamps to do one glue up at a time, it may be a week or two before I have something that resembles a workbench top.
I'll try and get some photo's together and post them.

David

REVIEW: Rob Cosman Video Series

2009-07-08T10:24:00.002-05:00

Since my first dabbling in hand tools I saw a lot of references to Rob Cosman's video's. I recently had an opportunity to see what all the hub-bub was about. I'm am a connoisseur of sorts when it comes to woodworking video's. I find myself to be a visual learner. So I was quite excited to get started. The videos I have are Dovetails, Advanced Dovetails, Rough To Ready, Hand Planing, and Drawer Making I & II.

Since I have been learning to cut dovetails recently, I got started there. Rob uses a tails first method. I am a pretty avid fan of Frank Klausz's pins first approach but I am always looking for a better way of doing things. Rob also advocates the use of very small pins. This I'm not a fan of. I have a more shaker/utilitarian approach to my work. I don't think you should sacrifice strength for aesthetics. I'm not going through all the trouble to hand cut dovetails to purposely make them weaker. One thing that I did think was great is that he covered Hounds Tooth dovetails. This is something I haven't seen in other videos. Overall I found Rob's dovetailing method to be slow but deliberate. It will give you beautiful dovetails but the extra layout and tools may slow you down.

I would have to say that I wasn't a huge fan of his hand planing video's. His methods here seemed painfully slow. So slow in fact that in places they started playing music to distract you from the fact it was taking forever. I have seen several people true a board from the rough. Rob's method by far took the longest. Rob also failed to adequately explain his philosophy on hand planes. He only discussed the few hand planes that he was using in the video. Shouldn't we have at least discussed other hand planes?

The drawer making videos were not of great interest to me. First off this should have been one video. You can't walk someone halfway though creating and fitting a drawer and call that a video. Anyway, these video's are based on the idea of creating "piston fit" drawers. I feel this video over complicates the drawer making process. Again, I feel Frank Klausz described this process better. Build the drawers to fit the hole tightly. Then when you clean up you clean up your dovetails with the plane you will have a tight fitting drawer. Rob's method will work, but I found it overly complicated and as a result...slower.

Overall, I didn't find that I cared much for the video's. This isn't a reflection on Rob's skill or knowledge. I simply found that Rob overcomplicated some issues and didn't discuss others enough. I just think there are superior woodworking videos out there that cover the topics more clearly. Speed is a big issue for me also. I'm coming from a cabinetmaker's point of view. I have to be able to make money doing this.

My choice video for hand planing is still Chris Schwarz's "Coarse, Medium, Fine." My favorite for dovetails and drawer making is still Frank Klausz's "Dovetail A Drawer."

David B.

Coopering 101

2009-07-06T15:18:00.003-05:00

This is a great video I come accross today. While parts of the video come off quite comedic the results are remarkable. After watching this guy build this bucket with minimal tools in what seems to be his mother-in-laws living room, makes me ashamed that I don't do more with the shop full of tools that I have. It reminds me that I need "a little less talk, and a lot more action."

David

Mallet Of Necessity

2009-06-08T13:56:00.005-05:00

After coming home with my new Lie-Nielsen chisels I had a problem. I didn't have have an mallet to use with the chisels. I did a little research and found one mallet that I simply loved. It was the Blue Spruce Toolworks Mallet. I had a chance to hold one of these mallets at the Popular Woodworking open house. It felt wonderful in the hand. It had a great balance and beautiful finish. Since Tom Lie-Nielsen had all my cash, I had to come up with a low cost solution.

I built a joiner's mallet a few years ago that was made of the laminated pieces of wood. One day while using it, it broke at the glue seam. I'm not sure why it failed but I didn't want that to happen again. While cruising around the forums I saw a thread on making mallets out of fire wood. Sounded like a great idea. One thing the ice storms left plenty of this year was fire wood. So I went out and picked up a piece of wood that looked like the right size. I would probably qualify for the turning Special Olympics so try not to laugh. I turned out something that looked vaguely like a mallet. It was to big and the handle was to thick. It looked more like something you would hit a froe with rather than a chisel. Round 2...I got another piece of wood and got to work. This mallet shaped up to be very nice. It had about the right weight and handle was comfortable. I decided this one would work fine. I put it in a cup of linseed oil. Letting one end soak for a day or two, then the other end. I tried to keep the whole mallet wet. I ended up with a nice usable mallet. Not exactly a work of art, but it chops out those dovetails all the same. I'm pretty sure the wood was from a fallen limb from a Hackleberry tree in my yard. I was surprised how tough this little mallet is. I have given it some pretty good smacks. The only evidence is some very light flat spots. You can see the flats. They are so light you have to feel for them. Another nice addition to the tool chest.

David B.

REVIEW: Lie-Nielsen Bench Chisels

2009-05-28T14:41:00.003-05:00

What can I say about Lie-Nielsen's Bench Chisels that has not been said many times before. Of all the chisels I have used these are by far the best feeling in the hand. The balance is great. When chopping dovetails I would always have a hand that was cramped up. My hands would struggle with the top heaviness of the chisel, not with the Lie-Nielsen's. The handle is designed with a flat top to make it ideal for striking.

Another thing that sets the Lie-Nielsen's apart from other manufactures is finish of the chisel. There are no deep milling marks to have to hone away. This makes the chisels look and feel better. When I started sharpening the chisels I was able to start on a 4000 grit waterstone, even for flattening the backs. There aren't many chisels around like that. On a set of 5 chisels that can save your hours in front of your stones. Each chisel only takes about 10 minutes to set up.

Something else I hope to do in the future is to buy a long paring handle for my chisels. Since these chisels are socket chisels you can switch handles with just a few raps of the handle. So in just a few seconds you could turn your bench chisels in to a paring chisel. Now I'm not sure that geometry of the Lie-Nielsen chisels is idea for paring, but I think it will work just fine for most applications. Most prefer a thinner blade that has a 20-25 degree angle on a dedicated paring chisel.

There are a lot of folks who think thise chisels just aren't worth the money, that all your buying is the name. These are folks who have never used Lie-Nielsen Tools. Though they are pricey, I know I'll never have to replace them. I'll get to enjoy more woodworking and less sharpening and maintenance. I don't think you can go wrong with this set of chisels.

David B.

PS. Tom, if your out there...I would sure love to try one of those new fishtail chisels. :-)

Camellia Oil Dispenser

2009-05-22T14:11:00.005-05:00

A lot of woodworkers keep an oily rag around to wipe down their tools when they are done. I have never really cared for this idea. I would probably toss the rag down on a piece of wood that is ready to finish and cause myself all kinds of finishing issues. Not to mention that this gets your hands as oily as it does the tool. I have always wanted to try one of the Camellia oil applicators that you can get from a lot of Japanese tool merchants. This one is from Japan Woodworker. For whatever reason I have never been to a store or making a online order from someone that carries them.

My mother has operated a upholstery shop now for almost 40 years. While at her shop the other day I noticed a she had this thick felt (probably 1/4" thick or so). It looked similar to the wick they use in the Camellia oil applicators in the magazines. Light bulbs started coming on. I grabbed a small piece and began to hunt for some type of bottle that would work as a container. My first thought was baby jar. The thought of broken glass everywhere wiped that from my mind. I went to my medicine cabinet and saw something that would work great. It was a old bottle of dog worming medicine. Seemed like the perfect size.

I took a small piece of felt and rolled it up like a into a tight roll. I got it to the right size so that the roll would go into the opening with a little coaxing. I then pulled the wick out and put oil in the container, leaving plenty of room for wick. I put the wick in place leaving maybe 3/8" above the lip. I turned the bottle over and nothing come out...so far so good. I left the bottle upside down for a 15 minutes or so it would have time to soak the felt. After 15 minutes the felt still felt dry, no yellow Camellia oil tint to it. I had to scratch my head for a minute. I wondered if the felt might be too tight in the neck of the bottle? I took a ice pick and pushed into the middle of the wick. I pulled the ice pick out and you could see I had made it to the oil. I turned it back over and instantly you could see the Camellia oil soaking the felt.
I took a chisel and gave the makeshift applicator a shot. Works like a charm. Leaves a nice even coat of oil like a Lie-Nielsen tool right out of the box. I don't think it would be necessary to have any kind of cap on it. This will make it much easier to keep my tools protected. The only downside to this solution is that to refill the bottle you would have to pull the wick out. Now I know that all of this seems like a lot of trouble to go though over a $10 dollar Camellia oil applicator. Your right, If I ever come across one of those applicators I will probably buy one. But for now, this works great.

David B.

DVD Review: Unlocking The Secrets of Traditional Design with George Walker

2009-05-19T09:28:00.003-05:00

While at the Popular Woodworking open house I was buying some Lie-Nielsen tools and the lady ringing me up said that if you spent over $300 you got a free DVD. I already have video's that cover sharpening and using hand planes and I wanted something different. This one seemed to call out to me. Design is something I have always struggled with. I was expecting a lecture on the Golden Ratio, I was wrong.

I have heard that furniture construction was based on architecture principles, but never give it that much thought. I guess we have all heard that a piece is in a "classical style." I thought "classical style" was synonymous with old or antique. This apparently isn't the case. It refers to being in the styles of Greek and Roman architecture.

I have always struggled with how big components in a piece of furniture should be. How tall should the feet be on a dresser? How big of a top molding should I have on this bookshelf? How wide should my face frames be? How big should my drawers be? These questions can be answered by following the classical architectural orders. The orders dictate the proportions of a piece. This was all new to me and if your scratching your head at this point, its new to you also.

This video opened my eyes to a whole new way of thinking about furniture design. Mr. Walker does a great job of explaining these, for me, foreign principles. Again and Again, Tom Lie-Nielsen seems to come though with great products. This video is professionally done, not one of those gritty basement workshop videos. I would highly recommend this video to any woodworker. Be sure and pick up your copy here.

David B.

Popular Woodworking Open House

2009-05-18T09:43:00.002-05:00

This weekend the wife and I took a little road trip to Cincinnati to attend Popular Woodworking's open house. This was a two day grass roots event that didn't cost anything to attend. Which is great, because this means I can spend more on tools! It had what you would expect from a woodworking event; demonstrations, tool vendors, question and answer sessions. The staff of Popular woodworking did an outstanding job. Every booth was buzzing with activity.

I think many of us follow Chris Schwarz's blogs and articles. It was great to he and the other staff work...and plays. The staff were very open and allowed people to browse though their tool cabinets and fondle their tools. Ever wonder what Chris stashed away in this tool chest? By the end of the day one had to feel a little sorry for Chris. His bench is in a corner. All day onlookers had him pinned in front of his bench asking questions. One had to smile when Chris asked, "What time is this thing over?"

At one point on Saturday there was what Chris joking says will be an annual event, "The Beating Of The Planes." Sort of a woodworkers "running with the bulls." This is where they take some of the cheap over seas planes and place them on an anvil and smack them with a hammer. One of planes that was made of cast iron actually exploded.

There was a discussion about some questionable business practices of Woodcraft. They have released a line of planes called Woodriver. It was mentioned that you could tell the over seas manufacturer's had taken a Lie-Nielsen plane and machine off the logo and made a cast from it. Woodcraft says they were copying a Bailey design. This seems unlikely. As Chris points out, the shape of their block plane is a Lie-Nielsen design, Stanley never make a block plane shaped like that. Word was passed to Tom that their was a Woodriver plane bashing session at Chris's bench. He bolted back to get involved. Tom took a close look at some of the Woodriver planes. Seems they may have copied his tools but had to cut corners to make the tools cheaply. Instead of the solid castings there would be two or more pieces spot welded together. This was evident when the hammer was hit and parts went flying. I think everyone there was a upset that Woodcraft would sell such a product. This seemed to a direct effort to put Lie-Nielsen out of business. It won't work, but it was an effort never the less.

In many ways this weekend was somewhat more informative that the Woodworking In America Conference. WWIA was more of a series of lectures. The speakers didn't have time to speak with everyone individually. This weekend was a great time to just pick the brain of the staff or tool makers. If I had a complaint it was that I missed some of the vendors/speakers that were absent; Mike Wenzloff, Adam Cherubini, Bridge City Toolworks, etc. This was a great time and I hope that Popular Woodworking Invites us all back next year.

David B.

PS. I seemed to have left the open house a little heavier than when when I arrived. So expect some new tool reviews and even a dvd review.

Another Goodell-Pratt eggbeater back in service

2009-05-15T12:53:00.004-05:00

My latest tool purchase was this 1922 Goodell-Pratt 2 speed eggbeater that has been beautifully restored by Wiktor Kuc of WKtools. It just doesn't get much better than this. A tool this old shouldn't look this good. Wiktor doesn't an masterful job restoring these tools to an almost better than new state.

Upon receiving the tool I found that the drill didn't engage in slow speed. I was so disappointed. The tool looked wonderful, but had some type of issue in the gear switching mechanism. After checking a few things for Wiktor he decided the best thing I could do is send it back to him to figure out what the problem was. I sent it away and got it back a week later and everything was working as intended.

Buying a tool like this leaves you feeling great but you also feel a responsibility not to let the tool get damaged. I don't buy tools for show and tell I buy them to use. Time will only tell how this goes.

Cheap And Simple Waterstone Pond

2009-05-14T22:49:00.007-05:00

Since buying my Norton waterstones I have been looking to buy or build some type of pond. Building a pond from wood just seemed like a lot more work than it should be and the ones you can buy seemed awfully expensive. After looking around for a while I finally come across something that seemed idea. I was a $6 9x13 cake pan tote. All I had to do was make a wooden bed to put the stones on while sharpening. I took a scrap piece of oak and simple

cut notches in the bottom to match the lip of the container. Now all you need is some way to clamp the stones in place so they don't move. A few pieces of scrap later and I had a simple wedge clamping system. The dowel you see in the pond is a simple mop for wetting/cleaning the stones. It is simply a dowel with pieces of cloth attached the end with a screw. Seems to work pretty good. One other final note. If you plan on keeping water in the container for any period of time I would add a drop of bleach to prevent any plant life. The container comes with a handy lid to keep sawdust out and water in. Great for keeping those stones ready to go at a moments notice.

Most of the time when you try and take the easy route you come out with the short end of the stick. This is an exception. A simple solution that most anyone can do in an hour.

The Perfect Storm

2009-04-07T10:50:00.002-05:00

The last few months I have fell off the woodworking bandwagon. This year has not started out like I envisioned. Its been a perfect storm of life complications that have kept me out of the shop. After the first of the year my father passed away. A week and a half later we had the worst ice storm I can ever remember. Folks were without power for weeks. I had my mother and brother crashing in our living room for over a week. No sooner had they gone home I had a bout with pancreatitis. Not more than a month later I had another round with pancreatitis and it won. I ended up in the hospital for 6 days. As soon as the doctors say my pancreas has healed I will end up in back in the hospital for gallbladder surgery and another 4-6 weeks of recovery time. Its just been one of those years.

David

REVIEW: Hamilton Marking Gauge

2008-12-15T09:50:00.003-06:00

This tool was another purchase while at the WWIA Conference from Di Legno Woodworking Supply. When I first saw this gauge I was struck by the simple but effective design. I even kind of like the Batman motif that this design boasts.

The fit and finish of the gauge wasn't spectacular, but none of the flaws affected the tools performance. The blade which has a fingernail grind on it was off center, but sharp never the less. The groove that accepts the knurled nut and screw had places in it where you could see the they had bobbled the wood while cutting it out on a router table or similar device. Again, it didn't affect performance, merely a aesthetics issue.

This tool is designed for a specific grip. When you first pick it up it seems a little awkward. After you figure out how to hold it you find you have a lot of control. The gauge has that low center of gravity that you get with a Titemark style gauge but a larger reference service. I have had problems in the past where my Titemark style gauge would twist and leave my marking line a 32nd short. With the Hamilton gauge I have had no such issues. It has a much larger bearing surface to resist the the twisting. The typical English type gauges seem very bulky, have a high center of gravity, and can block your view of the cut. For smaller jobs, such as laying out of dovetails I find this tool really excells.

Overall I have been very pleased with this tool. It tool is easy to adjust, has a very a lot of control, and makes perfect lines every time. With today's finicky woodworker, I would advise the tool maker to slow down and make sure every gauge is as close to perfect as you can get it. I have no problem recommending this tool, it would make a valuable addition to any hand tool shop. Its currently my gauge of choice.

David

Review: Lie-Nielsen Progressive Cut Dovtail Saw

2008-12-10T18:30:00.004-06:00

Some of you may recall from earlier posts that I have been on the hunt for a new dovetail saw. I saw the WWIA Conference a perfect time to pick one up. So one morning during the conference I strolled up to the booths. I walked around and give a few different saws a try. Picking a saw saw was very painful. I tried Mike Wensloff's, Veritas, and finally the Lie-Nielsen. While at the Lie-Nielsen booth I had a chance to try both the standard and progressive pitch saws side by side. What's a guy to do? They all cut great for me. I found the Lie-Nielsen saw more comfortable so that is the one I choose. I went with the progressive pitch saw because I hoped to do be doing a lot of carcass dovetailing as my skills improve. So I made my purchase and stowed it away in my little bag and headed out to my next lecture.

As fate would have it my next lecture was Advanced Dovetailing with Frank Klausz. I'm show up early to claim my territory. As I'm waiting, Frank is getting tools and wood sorted out to begin the class. A person, who I'm assuming is a Lie-Nielsen Rep., comes in and hands Frank a Lie-Nielsen Saw. Frank slides is eye glasses up and starts to take a keen interest in the teeth of the blade. At this point I knew they must be wanting Frank to try our the new progressive pitch saw. After a few seconds gazing at the blade he turns around, almost frantically, trying to find a piece of wood. He puts the wood in the vise and saws a few kerfs. He looks at the wood and the saw and muttered something that sounded like "very nice" in a thick hungarian accent. He then took it for a another test run. During the class Frank talked about the saw and used it to cut part of a blind mitered dovetail. I instantly started feeling better about my purchase now that it had Frank's seal of approval.

Some of you may be asking, "whats all this progressive pitch nonsense?" That simply means that on the toe of the saw it has fine teeth and and ask you go down the saw the teeth get more and more coarse. The Lie-Nielsen saw starts off with 16 ppi on the toe and goes down to 9 ppi on the heel. It gives you the best of both worlds, starts easy and cuts fast.

Since the conference I have been using the saw exclusively. I really do like the saw but it does take a little getting used to. It can really feel like a saw with a turbo. If your not careful you will over shoot your line. I'm sure all of us have the habit of sawing fairly rapidly until we get near the marking gauge line and then take a few short controlled strokes to bing us on down to the line. With this saw you have to modify your habits. If you take a couple light strokes on the heel of the saw you may drop 1/4". You really need to takes those last couple strokes on the toe.

Even though the saw is new, I find it very easy to start. The heel of the saw is still pretty catchy. I'm sure this saw will only get better with time. Like all Lie-Nielsen tools the fit and finish of the saw is impeccable. While this saw won't make you better at cutting dovetails it sure does make the experience more enjoyable. Just to use such a high quality tool give you a inspiration. Having faith in your tools gives you the confidence you need to push yourself to the next level. I would certainly recommend this saw to anyone.

I hear that Lie-Nielsen will be releasing a progressive pitch large tenon saw. I don't need this type of temtation in my life!

David

Let The Games Begin

2008-12-08T22:29:00.004-06:00

I retrieved the wood I will be using for my workbench from the stack where it had been air drying. I have gotten it all stashed away on my wood rack and have begin cleaning up the shop in preparation for a the new project.

I have about 2 weeks off from my day job starting in couple weeks. I hope to work on the bench during my time off. Until then I will be working out some of issues with my equipment. First thing I have to do is get my Delta 6" joiner stabilized so it doesn't flip over when I try and run these large white oak beams across it. The next thing I have to deal with is the snipe issue I have been having with my planer. I have a Woodmaster 24" planer. I love the flexibility of the machine but It has always had a sniping issue. I think this is due to the fact that the front infeed rollers and outfeed rollers have quit a bit of space between them. I have tried to adjust the tables to correct this many times. I'm a little baffled, but I'm sure I'll figure it out. If not then I guess I will become very aquatinted with my hand planes.

David

Next Project - Workbench

2008-12-04T19:30:00.002-06:00

I feel like its time to start my next project. If you use hand tools you know how important your work bench is. Without it some tasks are darn near impossible and most others suffer. Right now I am working from a Harbor Freight bench I bought about 10 years ago when I first got bit by the woodworking bug. This bench weighs about 50 pounds soaking wet and is somewhat narrow. This makes it very difficult many hand tool tasks. Even after loading the bottom shelf with the heavy stuff I could find laying around (lunch box plainer and some other old electric woodworking tools) it's still very top heavy. Hand plaining across the grain is a real chore. So I have decided to build a new workbench.

I started this quest quite some time ago. Starting reading all the information I could on workbench construction. I picked up Scott Landis's The Workbench Book and later come across Chis Schwarz's Workbenches, From Design & Theory to Construction & Use. It seemed everyday there was a new thread about someone building a bench on WoodNet Forums. There was tons of information out there. I have read so much material written by Chris Schwarz that It feel like we were old friends.

After some thought I decided the bench design that would suite me best is the Holtzapffel Bench. At the WWIA Conference I took Chis's workbench class where he mentioned that this bench had the best tail vise configuration of all the bench's he has built. He really seems to love this bench, but for the life of me, I will never understand why he didn't include this bench in his book. I personally think this was a huge mistake.
Mostly this design is basic woodworking, nothing to complicated. It does however bring some challenges. The main challenge will be the wood screws on the face vice. If I remember correctly Chris purchased his screws. I feel compelled to make them. I can purchase the tool to cut the threads cheaper than I can purchase them. Unfortunately the only place I have found to buy the tool is in Europe. The biggest size tap & die I could find from US suppliers was 1 1/2". The European supplier goes up to about a 2 1/2". I will be using the 2" size. Here is a video Chris made describing this bench:

I think this bench is the best overall fit for me. I need a bench what will handle dovetailing and planing without a lot of set up. I'm pretty excited about the prospect of having a bench that doesn't try to flip over when I'm planing. I will be building my bench out some white oak that I have had air drying for about 3 years. This should be quite the project. I will try and take some photo's to post my progress.

User, Collector, or just an A$$hole?

2008-11-24T18:34:00.002-06:00

I have had a love hate relationship with my brothers over at Woodnet Forums. Every so often the forum turns from a community of woodworkers sharing information into a mob of hateful critics. During the Norm Abrams storm about 5 years ago I quit the forum cold turkey. I just couldn't take some hack putting down Norm again. After about two years I started taking a look into the forums again. This time I limited myself to the Hand Tool Forum.

Over the last few weeks Lee Valley Tools released a few new tools. They released their new dovetail saw and two new high end block planes. While at the Woodworking in America Conference I had a chance to try the new dovetail saw. It felt very comfortable in my hand and it seemed to cut very well. This dovetail saw was intended to fill the gap between the $20 dovetail saw and the $135 dovetail saw. While at the show I tried many premium saws, I even purchased a Lie Nielsen Progressive pitch saw. I certainly wouldn't be ashamed to hang the Veritas saw up next to my Lie Nielsen in my tool cabinet. Apparently the progressive design of this saw is just to much for many to handle.

These new block planes were just unveiled today and already the critics are roaring. I haven't had the privilege to hold, much less use, these block planes. I understand that Robin Lee gave some woodnetter's a sneak peek that the Woodnet dinner at the WIA Conference. Unfortunately I didn't attend. From what I have heard from some who have used the tool they say fit and finish is impeccable and and performs just as well as the Lie Nielsen block planes.

I unfortunately didn't take advantage of the opportunity at the WIA Conference to formally meet Mr. Lee. I will say that I find his company's willingness to attempt to advance tool design awe inspiring. I hope that in the years to come it will yield them their deserved respect. So many tools makers today simply regurgitate the designs of yesteryear with no thought on how to improve on those designs. I, and I'm sure Mr. Lee, don't feel that the evolution of hand tool design is at its end.
I hope that some of my brother woodnetters will be able to open their minds to what Lee Valley is attempting to do. If you don't like the tools because it doesn't perform to your expectations, I can understand that. To dismiss or blatantly ridicule the company for their modern design is, well, juvenile. I expect more from the hand tool community. Who is generally an older and wiser crowd.

David

Woodworking In America Conference in review

2008-11-20T14:37:00.002-06:00

The conference, while not void of problems, was a great success. I got to meet people like Frank Klausz, Chris Schwarz, Roy Underhill, Mike Dunbar and Adam Cherubini. Just to name a few. Like any other event like this there was more than enough praise and complaints to go around. I tried to keep the fact that this is the first time Popular woodworking has ever put on a show like this. Sure, there were going to be problems. Overall I felt very good about the show.

My main complaint was the the class length. Some classes were about 1.5 hours and some were about 2.5 hours. Some of the instructors had a 2.5 hour time slot with 1 hour of material to share. You would see a lot of people just get up and leave when the instructors seemed like they were just passing time. People wanted to get the vendor area to look at tools, or get a jump start on their walk back across campus.

I do think It would be nice if everyone who attended the conference had a chance to take a hands on class. That class should be of the 2.5 hour variety. My hands on class was a mess from the minute I signed up. I signed up for a hands on class that was later canceled and got moved to another class. This class was scheduled to be a 1.5 hour class and later got downgraded from hands on to demonstration. I decided this class wasn't worth the walk across campus and just took that time to buy some tools.

On a positive note I was very impressed by some of the instructors. Frank Klausz really shined. His personality kept everyone involved. I just wish I had signed up for one of Roy Underhill's classes. I'm sure he had some very interesting classes.

David

Dovetailing Continued

2008-11-10T22:26:00.010-06:00

I thought a follow up in order on my dovetailing efforts. Dovetails, especially hand-cut dovetails, are very intimidating to most of us. I have unveiled the mysticism behind dovetails but I do still need a little help with my hand tool usage. Here is a pic of some of my early dovetails...

The top one is red oak and the bottom is treated pine. These where just some boards I had laying around the shop. Thought It would be good to do both a hard and soft woods. Here is a pic of workbench and tools I've been using to cut the dovetails. You could probably get all of the tools, workbench and and all, for under $200.

I haven't had time to cut and dovetails for a few days so I thought I better get back out there keep this fresh in my mind. I'm a little amazed that these dovetails look ok...not great...but not bad for a guy who has cut less than 10 dovetails joints in his life. Here's some pics of the Latest attempt...

And The Money Shot...

You don't have to be a critic to see a ton of flaws with what I have done. Bad sawing, poor chiseling, and careless dings just to name a few. After all is said and done...those look undeniably like dovetails. A little glue and a goining over with a plane and I think they would look pretty reasonable.

Now that I have the concept down I'm looking for a few tools that will make my life a little easier. Like a dovetail layout tool, butt chisel set, maybe a 2" engineer square, or even a LN Progressive Pitch Dovetail Saw. I know upgrading the tools probably won't make me a better dovetailer but maybe they will make practice more enjoyable. Who knows maybe I'll find some new tools at the Woodworking In America Conference this weekend?

Dovetailing

2008-11-07T06:58:00.002-06:00

Dovetailing by hand is something that I a going to have to be proficient at. Its the obvious choice for drawers and many carcass assemblies. When customers see dovetails in a project it automatically elevates their opinion of the piece.

So I began my quest some time ago by watching dovetailing video's. So far I have watch Frank Klausz's "Dovetail a Drawer" and Jim Kingshott's "Dovetails Made Easy." Sadly I haven't watch Rob Cosman's video yet, although I have seen his method on short clips on the internet. All Of these guys have their own method. I feel you will impedes your learning if you keep trying different methods. So I decided to pick the one that I felt was the best overall and run with it. I chose Frank Klausz's method for 3 reasons:

Speed: Frank has a certain amount of emphasis and being fast at this process. He mentions in his video that he charges 20 minutes labor for each drawer.
Streamlined Process: I feel that one way to tell how efficient a method is, is to see how many tools are involved in the process. Frank only uses a dovetail saw, chisel, mallet, and a pencil. It doesn't get much more streamlined than that. There is virtually no layout for Frank's method. I would be done with the joint using Frank's method before I could get the dovetails laid out using other methods.
Strength over vanity: Most of the dovetails I have seen Cosman and Kingshott cut have very small pins. This is supposed to be more visually appealing at the cost of loosing strength. I'm a utilitarian guy, I use this joint for its strength, first and foremost. Guess this is what draws me to Shaker furniture. Frank's method yields dovetails and pins that are roughly the same size. Which also produces optimal strength.

So I began my quest. Armed with a $20 Lynx dovetail saw and almost no hand sawing experience. The first thing I did was watch Frank's video half a dozen times. Just trying to pick up on the subtleties I may have missed. Frank goes way to fast for you to pick up on everything the first time through. After letting that info soak in for a while I went out to shop and give it a whirl. It was ugly but I did learn a lot. I was just happy that even though it was ugly it was surprisingly strong. The biggest problem is I was trying to do it exactly like frank does. He doesn't have to mark a few things that I do. For instance he doesn't carry his layout lines across the end grain so that you can tell if you are cutting straight across the board. So feeling bold one morning I decided to give it another shot but put a few more layout lines on the work. I was simply amazed. While the joints weren't perfect, they were d*mn good. Especially for someone with no real sawing experience. So I'm thinking this must be a fluke. Go out the next morning cut the dovetails off my board and begin anew. It looked a little better. Still a few gaps, but not bad. While my joints aren't great they are consistent. So with a little practice I think I will have this thing down.

Its less than week before the Woodworking in America Conference. Its no coincidence that I have 3 classes with Frank. Two of them being dovetail classes. Maybe I'll pick up on something at the workshop's that will propel me forward.

Woodworking In America Conference

2008-07-04T07:28:00.003-05:00

Finally, the Woodworking In America Conference is taking registration. Trying to register for this conference was filled with highs and lows. First off, let me say that everyone over at Popular Woodworking has been very nice. With that said, boy did they goof up the registration process.

They sent out the email telling everyone they could register before everyone on the net could access the page. By the time my internet provider dns server had updated 4 classes had already be filled. This just felt so unfair, I didn't get an equal shot at signing up for the more popular classes.
So I sign up for all my classes and I select to pay by credit card. I enter all the appropriate information and hit next. I get a confirmation page showing all my classes, there are no links on this page. I'm thinking everything is fine then I notice at the bottom of the page it says Amount Due $420.00, Amount Paid $0.00. So now I'm confused, do my credit card info not go through correctly? Do I need to reenter it or is their the possibility they will charge me twice? So I email so folks at popular woodworking and the next day I receive an email from customer service with apologies and a receipt for my credit card payment. Apparently it was just a glitch. Well at least I'm all signed up now....but wait.
Then I receive an email trying to confirm that I signed up for a class on turning tool handles. Never seen that class offered, let alone signed up for it. So I go back the website and look at the classes again. I notice that somehow the Saw Shapening class I had signed up for was gone and this class was there in its place. Now I'm beyond frustrated, i'm pissed. Mainly because instead of getting an email saying, "sorry but we had to move the sharpening class to a different time, would you accept this one instead" All i get is some weak email asking me to confirm that I wanted to take the turning class.

Well it was very frustrating, but I got thorough it. I'm trying to maintain the perspective that this is the first time this conference has been held. So maybe the folks at Popular Woodworking are learning how to hold one of these events the hard way. I feel that i will have a great time once I get there. Just meeting everyone will be wonderful. Here is a list of the classes that I am signed up for (at least until I get another email).

Thursday (11-13-08)

6:00 pm Welcome Reception

Friday (11-14-08)

8:00 am Chair Design (Brian Boggs)
9:45 am Master The Spokeshave and Drawknife (Michael Dunbar)
1:30 pm Advanced Dovetailing (Frank Klausz)
4:15 pm Understanding Western Saws (C. Schwarz, M. Wenzloff, J. Moskowitz)

Saturday (11-15-08)

8:00 am Hands on clinic: Turning Custom Tool Handles (Kevin Drake, Dave Jeske)
9:45 am Forgotten Workbenches & Workholding (Chris Schwarz)
1:30 pm Infill Roundtable: Construction, Mechanics and Use (Robin Lee, Konrad Sauer)
4:15 pm Joinery Planes (Frank Klausz)

Sunday (11-16-08)

9:00 am Set Up And Use of Japanese Chisels (James Blauvelt)
10:45 am Dovetails for Casework and Speed (Frank Klausz)

Sounds like a blast and I'm hoping to meet a lot of folks. Hope to see you there.

New Plane? Old Plane?

2008-06-28T18:03:00.002-05:00

A question recently arose on the Rough Cut Show forum. The question is one that all new hand tool users ask themselves, "Should I get a new plane, or get a old plane?" I am a relatively new hand tool fiend and have spent the last while tuning old planes. So while I'm not a hand tool expert, I do have some experience here. I feel that almost all beginners should wait until they can afford a new plane. Here are some things to consider...

Generally, the less you spend in cash the more you will spend in time getting the tool ready to use.
Do you enjoy spending your afternoon removing rust, flattening soles, and flattening the backs of plane irons?
Do you know enough about the planes to know what your buying? Are the parts all there? Are they the correct/original parts? Sole warped?
Do you have a good understanding of what a properly tuned plane feels like?
Have you considered features of a new plane that probably are not available on your ebay special? Norris adjusters? Nice thick blades that have the proper alloy and tempering and haven't been used to open a paint can? Adjustable throats?

Over the years I would pick up hand planes if I saw one at a flea market or antique store. Now that I taken the time to learn about hand planes and how to restore/use them, I wish I hadn't bought most of them. Some of them were junk right from the start. I have had to just through a few away because I didn't have all the proper parts. Some of the others were all there but had been abused or neglected. I just didn't know enough about planes to be purchasing them. I didn't even know what a properly tuned up plane should feel like. I didn't even know what planes I needed to get the job done.

I recently bought a Lee Valley Bevel Up Jointer Plane....It was as if my eyes had opened for the first time. "So this is why it always looks to easy in the videos." It took me about 10 minutes to get the plane ready for use. It may take me several hours to get a old plane ready for use and when I do, it won't be able to hold a candle to my new plane. I know that there are a lot of guys out there who will take offense to this. These are normally the guys who have a love affair with old tools and their history. As a woodworker (not a tool collector) I can't get caught up in these things. A woodworker needs quick, accurate, repeatable results. A quality new plane will give you all of those things.

Here is an excerpt from Our Workshop (O'Kane, 1873)...

Good tools are necessarily expensive, nevertheless our apprentices must use none but the best; for in the end they are the cheapest. Always remember the old and true saying, "A good workman is known by his tools." A good workman may do a tolerable job with indifferent tools, but a beginner should never attempt to use any but first class implements, or he will never become a first-class craftsman. If you use bad tools, and try to cast the blame of bad work on them, recollect that "A bad workman always complains of his tools."

'nuff said.

Woodworking Conference

2008-06-21T08:06:00.003-05:00

I am very excited about the upcoming Woodworking In America Conference. It will be held here in Kentucky in the small town of Berea. If you have never heard of Berea you should get acquainted. To me it is the Mecca of hand crafted works. There are not many towns where you can just walk down the street and go from one woodworker's shop to another. Its truly an artisan's paradise.

In shop news, I have a workbench on the drawing board. I'm not 100% committed to a design as of yet. I am expecting it to be Roubo type bench but the particulars haven't been worked out. The original Roubo bench didn't have any type of tail vise. I'm sure mine will have one, just not sure what kind. Twin screw, L vise, and the wagon vise are just a few options. I am planning on a lot of drawboring so I have ordered a dowel plate from Lie-Nielsen. When I get started I will try and take pics and document the process. This shouldn't be that hard of a project but i'm a little unsure about the top though. The logistics of it may be kinda rough especially since I'm planning on a top that will be 8'x2'x3" white oak.

Welcome!

2008-06-09T17:15:00.000-05:00

Welcome To my Blog. This is a whole new experience for me but I'll do the best I can.

My Name is David Barbee and I have been an avid woodworker for some time. I'm one in the legions of Normites that started woodworking in the 90's. More recently I have found myself turning more and more to hand tools. A lot of my time recently has been spent sharpening old planes and chisels.

I know what your thinking, enough with the chit chat lets see some pics. Here are a few pics of my shop that was taken a year or two ago.

Sorry ladies...I'm taken. Well, lets see where this little journey takes us...